Other Services

Always ensures the best in the industry..
1. Engineering Service For Plastic Parts

Improving Designs with Product Development Engineering

In support of our mission, vision and values, we at Truewayfze continue to Interact with our new Customers in order to document information that will help us provide products and services that meet or exceed their expectations. This interaction, applied in an environment which promotes continuous improvement of our Quality Management System, will ensure satisfied customers.

At Truewayfze, we work with you to revolutionize your part design. In order to make the manufacture of the product as efficient and cost-effective as possible, we:

In support of our mission, vision and values, we at Truewayfze continue to Interact with our new Customers in order to document information that will help us provide products and services that meet or exceed their expectations. This interaction, applied in an environment which promotes continuous improvement of our Quality Management System, will ensure satisfied customers.

1
Design a cost-effective, high-precision tool in-house to fit your design
2
Develop an automated manufacturing process specific to your needs
3
Conduct mold flow analysis to address war page problems and stress areas

Our engineering team ensures each of these objectives is complete before taking even the first step in production. By eliminating the imperfections from the process in advance, we save you time and money. Better yet – we eliminate product variability with automated processes that make engineered precision our standard. We ensure the process is as cost effective as possible without compromising the quality of the products, and we achieve this though our powerful combination of innovative engineering and cutting edge product development. We understand that the engineers of our clients may not be well-versed in plastics, and we use our expertise to help them discover alternative designs, materials and production methods to ensure an efficient process and top quality product.

Programe Management
Prototype Parts

We believe that it’s important to test your market by first testing your product. Truewayfze offers you an affordable method of testing with prototype parts that are:

1
Design a cost-effective, high-precision tool in-house to fit your design
2
Develop an automated manufacturing process specific to your needs
3
Conduct mold flow analysis to address war page problems and stress areas

Contact us for prototype specification sheets.

Prototype Tooling

Of course, every design needs proofing before hitting the mass market. This is a small step that can generate very large returns.

Truewayfze prototype tooling offers you a low-cost alternative means of:

1
Producing a limited quantity of parts so you can test with actual molded parts that will exhibit all the same physical properties of the production parts
2
Proofing the conceptual part design for product improvements
3
Narrowing down material classifications to determine what materials work best

At Truewayfze, your first small steps are a critical part of the larger leap forward. Make a seamless transition to mass market with Truewayfze by contacting us today!.

Part Design

We find our formula works best in developing exceptional products in a timely, cost-effective manner. Shivom International works closely with you to:

1
Improve the plastic part design of the product through both simple modifications and formal redesigns
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Adds value back to your product through reduced engineering and tooling costs
3
Explore plastic mold material options that reduce costs and improve product function
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Simulate mold filling using Mold Flow software to help identify plastic injection mold design, potential problems and ideal injection molding gate designs
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Provide multicavity mold options
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Design cost-effective tooling options
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Reduce time to market by ensuring product is debugged prior to mass development

Truewayfze helps you think outside the mold by designing products with ultimate functionality while mitigating the cost of production. We believe in turn-key molding solutions for every product.

Mold Flow

At Truewayfze, our in-house custom injection molding and mold building capabilities are key to meeting our clients’ deadlines and exceeding all expectations. Within our 41,000 square foot production facility, we complete injection molding and over molding operations, as well as secondary machining. We also keep a substantial inventory of materials on-hand in order to quickly meet our clients’ customized and deadline-driven orders.

Diligence on the front end means saved time and costs on the back end.

Prior to production, Truewayfze conducts mold flow analysis (see below) as part of the product development process. Mold flow analysis shows the last areas of the part to fill, how the material will orient with the mold, and exposes potential warp and stress points. It’s a proactive step that provides engineering predictive analysis and measurement and allows for easy determination of the success or failure of a part or project.

When companies do not provide this service, it can lead to re-engineering on the backend of the tooling costs. Mold flow is an aid in the development of optimal gate location and size. It allows us to identify stress areas and increase radii in order to eliminate those stress points and perfect the tool before the final stages. Ultimately, the product development and mold flow analysis work completed by Truewayfze prior to production ensures our clients get products to market faster and with less cost. Truewayfze provides the information and guidance you need to make informed decisions before production starts. We believe that saving money doesn’t have to be expensive.

Mold Flow Analysis

Truewayfze state-of-the-art automation is a key part of ensuring we provide a better experience than our competitors. When you partner with Truewayfze, you receive the high-quality and cost-effective solutions achieved through our advanced automation efforts. Because we partner with our employees to perfect our automation process, everyone benefits from safer, highly-efficient, and more precise production.

At Truewayfze, our automation leads to proven results, including:

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IReduced production cost and downtime
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Increased client profitability
3
Improved employee safety
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Easy distribution of our people and resources where they are needed
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Uniform quality
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Easier job setup and start-up
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State-of-the-art quality control
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Our competitive edge is your competitive edge.

2. HVAC Simulation

Heating, Ventilation & Air Conditioning (HVAC)

HVAC Simulation is at the core of what we do here at our Singapore offices in BroadTech Engineering. We are one of the industry’s leading CFD company in CFD consulting, HVAC concept planning, design and optimizing of HVAC design and development projects in Singapore. Our Fluid dynamics simulation capabilities at BroadTech Engineering helps engineering companies to optimize HVAC designs and meet the ongoing challenge of developing simulation models that are energy efficient, sustainable and compliant with standards.

Meeting Green Building Design Goals with HVAC CFD Simulation

CFD (Computational Fluid dynamics) Engineering Simulation is accelerating technological innovation in building HVAC designs With the ever-rising demands for green building consultants for sustainable architecture in recent the years, HVAC design engineers are developing more complex and diversified designs to reduce loads, maximise energy efficiency and tap renewable energy resources. Computational Fluid analysis software simulations have proven to be an extremely powerful and effective engineering design tool, offering adaptable application in technically complex and demanding architectural environment HVAC projects. At BroadTech Engineering, these CFD simulations and CFD analysis are heavily utilized by companies as a performance optimization and design validation tool at an early design development phase. This is because CFD engineering simulation assists the implementation of innovative designs and energy-saving measures designed to decrease the overall building’s energy costs while maintaining or improving occupant thermal comfort in a building indoor environment.

Types of HVAC System we can Analyze

Our CFD simulation is able to analyze a number of complementary building HVAC system

1
Building Underfloor Air Distribution (uFAd) system
2
Conventional Ceiling Air Supply System
3
Hybrid Air Conditioning system
4
Side flow Bar Air Diffusers
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Features & Benefits of HVAC CFD Simulation Analysis

Through HVAC CFD simulation, we are able to accurately reveal find out the impact of specific Air flow velocity and direction angle on the thermal temperature distributions were generated. Benefits of HAVC simulation includes:

1
Accurate Full-Scale Simulation

With Engineering simulation, we are able to accurately simulate and optimize full-scale, three-dimensional virtual model of complex building indoor geometry design For greater accuracy during the meshing of the 3D model, local mesh refinements can be added to areas that are of higher importance, such as areas near the air outlets and zones which are occupied by people

2
Enhance Energy Efficiency

Using the HVAC simulation result data from the initial fluid dynamics analysis, our consultants are able to visualize the airflow behavior inside the high-ceilinged hall and propose recommendations to improve airflow delivery. Having an optimize air distribution of HVAC system to Reduce the energy consumption to a minimum and maximize energy savings

3
Ensure Occupant Indoor Thermal Comfort

Steady-state fluid dynamics simulations can be used to engineer and create an even temperature distribution across the entire indoor space. This helps to ensure that the thermal comfort of occupants in building indoor environment while being compliant with environmental requirements associated with Green building designs.

3
Ensure Occupant Indoor Thermal Comfort

Steady-state fluid dynamics simulations can be used to engineer and create an even temperature distribution across the entire indoor space. This helps to ensure that the thermal comfort of occupants in building indoor environment while being compliant with environmental requirements associated with Green building designs.

4
Optimize Air Delivery Distribution

HVAC simulation is able to analyze the flow performance of the existing and proposed HVAC air distribution system. Base on simulation results obtain, we are able to Optimize optimal distribution of air supply outlets, air diffusers, ceiling flow bars throughout the different parts of buildings needed to ensure proper air delivery in large or High ceiling indoor spaces. Having an even distribution of air helps to improve the temperature distribution at various levels of the building indoor space. This is achieved through the Fine-tuning of Parameters in the air distribution system such as Speed of airflow supply and angle of a direction of the air supply inlet.

5
Preservation of Air Thermal Stratification

We are able to engineer design solutions that avoid the disturbance of hot air thermal stratification region which is a key important energy-saving measure. Because of this, Caution has to be taken when determining the placement and direction of Air supply inlets, such as flow bar diffusers to ensure that it does not induce significant disturbances to the hot stratified air layer

6
Optimize Air Return

Air Returns and Exhaust fan can be strategically installed in elevated areas of the indoor space to capture the rising movement of buoyant hot air from the occupied zones. This air exhaust fan can also assist in the removal of any air contaminants or pollutants.

Overview

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FEA Consulting
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CFD Consulting
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LS-DYNA Consulting

Applications of HVAC Simulation

1
Identification of areas with high temperatures (around 25 ~ 31 degrees C).

This could imply an insufficient supply air flow to these zones or perhaps due to high heat loads from the equipment or high human traffic. Base on this the air supply direction can be adjusted and velocity of air flow rate can be increased to improve air delivery distribution and lower the core volume temperature the accordingly. Spot cooling can be used to neutralize out the high thermal heat emitted from a heat source, such as a group of occupants or server/ equipment so that disturbances would not be created at the upper hot stratified air layer.

2
Identification of Areas which are Overcooled

Base on this, the supply air flow velocity delivered to that zone could be reduced. Predefined angles of direction in which the air is channeled can be adjusted accordingly

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Thermostats

We have unique collection of Touch Screen Thermostats the world’s best cooling systems available for your home and office. Our exclusive product Trueway Touchscreen Digital thermostats are of high quality and come with world class designs. Our Clients have all the privilege to choose from our diverse unique models and get it delivered on schedule and benefit fully from our backup service as we completely understand the importance of after sales service. All our products are facilitated with modulating thermostats option which controls the temperature according to the pressure without reheat. We have created a new technology named smart phone thermostats that will make the customers more comfort and they are able to control our products by touching the screen. These Smartphone Type Thermostats are look like a real smartphone and are available in two colors (black & white). We have service facilities for all our Programmable Thermostat and we maintain an excellent relationship with all our clients. To provide Air condition Solutions and that are best in class technology integrating the professional competencies and methodologies thereby winning the confidence of our Clients. Our experienced Service staffs , combined with our global network, allows us to provide the support you need—wherever you need it, at home and abroad, whatever the size of your organization. In order to manage and meet our ever growing demand for our high Top Brand for Thermostats for Air Conditioners products we are trying to thrive to expand our business all over the world. “Trueway FZE” is committed to providing the public with the safest, highest quality Air Conditioning Accessories in UAE, providing high-quality, and cost-effective comprehensive equipment solutions.

USER FRIENDLY

Our user friendly interface makes things easier while operating the digital thermostat.

CUSTOMER SUPPORT

We provide 24x7 live technical support team to ensure you the best customer support

ADORABLE DESIGN

Lovely design that make unique the trueway products from other thermostat manufactures.

DETAILED CATALOGUE

A PDF document with detailed instruction manual is available for download from each product